Vial Capper Machine Made in India

Vial Cap Sealing Maachine

Vial Capper Machine

Vial Cap Sealing Maachine (Vial capper machine) including Vial aluminium cap sealing maachine suitable for flip-off cap / aluminium sealing of injectable glass vials. Vial Capper Device uses in the pharmaceutical, veterinary and biotech industry for performance & GMP demanding customers. Adinath offers different models of Vial Sealer Machine which includes Automatic Six Head Vial Capper Machine suitable for large scale production, Automatic Four Head Vial Capper Machine suitable for medium scale production and Automatic Single Head Vial Capper Machine suitable for medium & small scale production. All machines equipped with gear motor and variable AC frequency drive, so customer can operate machine speed as per own production requirements. Vial Cap Sealing Machine can be attached to Vial Filling Machine and Vial Labeling Machine in order to become part of complete system of Sterile Vial Filling Line..



Features of Vial Cap Sealing Machine

  • Compact cGMP model.
  • Mechanical operated machine design.
  • “No Stopper on Vial Before Sealing - Machine Stop" system.
  • “No Seal in Chute - Machine stop" system..
  • Single motor synchronises conveyor, starwheels and platform turret and speed can be varied by the speed pot on operating panel.
  • Parts coming in contact with the vial / aluminium cap / exposed to the atmosphere are made out of stainless steel for good house keeping & GMP accordance.
  • Spring loaded free spinning sealing rollers eliminates any damage to aluminiumcaps and also allows greater flexibility of variation in the container neck diameter.
  • Sealing Pressure can be varied to suit different gauges and sizes of aluminium caps.
  • Variable A.C. frequency drive for speed adjustment.
  • Digital Vial Counter for counting production output.
  • IQ/OQ documentation can be provided.
  • Photo sensing device stop machine automatically in the event of no aluminium cap in delivery chute.
  • A Special clutch device is incorporated on the infeed worm and Starwheel system for stoppage of machine in the event, vial is over turned or over diameter..
  • Acrylic Cabinet with Aluminium Structure for Machine. (Optional)
  • Programmable Logic Control with GUI. (Optional)

Vial Capping Machine Operation

Duly Stoppered vials are continuously fed from the convetor of filling machine to the flat conveyor belt of sealing machine and move further through infeed worm for correct spacing and transferred to the infeed starwheel. Aluminium caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with infeed starwheel picks up aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit starwheel pocket and further moves out on to the flat conveyor belt. Duly sealed vials are collected on out-feed collection tray..

Specification of Vial Capper Machine

Model ACS-60 ACS-120 ACS-200
Capping Heads One Four Eight
Production Rate Up to 60 Vials/Minute Up to 100 Vials/Minute Up to 200 Vials/Minute
Input Specification
Vial Diameter 15mm to 70mm15mm to 70mm15mm to 70mm
Vial Height 25mm to 140mm25mm to 140mm25mm to 140mm
Cap Diameter 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts
Power Required 1 H.P.1.5 H.P.2 H.P.
Power Voltage 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz
Overall Dimension 1300mm (L) x 850mm (W) x 1680mm (H) 1500mm (L) x 850mm (W) x 1680mm (H) 2000mm (L) x 945mm (W) x 1680mm (H)
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.